Lexmark 4059-XXX manuals

Lexmark 4059-XXX User Manual (347 pages)

Brand: Lexmark | Category: Printers | Size: 7.28 MB |

English

Table of contents

• Table of Contents

1

• Safety and Notices

1

• Trademarks

1

• Start Diagnostics

1

FirstEdition: September 2002

2

All rights reserved

2

Contents

3

Laser Notices

8

Class 1 Laser Statement Label

9

Laser Notice

10

Avvertenze sui prodotti laser

11

Avisos sobre el láser

11

Declaração sobre Laser

12

Laserinformatie

12

Lasermeddelelse

13

Huomautus laserlaitteesta

13

Laser-notis

13

Laser-melding

14

Avís sobre el Làser

14

Japanese Laser Notice

15

Chinese Laser Notice

15

Informació de Seguretat

19

Chinese Safety Information

20

Korean Safety Information

20

Ozone Information

20

1. General Information

22

1-3 4059 Service Manual

24

Maintenance Approach

26

Tools Required For Service

26

Acronyms

27

2. Diagnostic Information

28

Service Error Codes

29

2-3 4059 Service Manual

30

Diagnostic Information 2-4

31

2-5 4059 Service Manual

32

Diagnostic Information 2-6

33

2-7 4059 Service Manual

34

2-9 4059 Service Manual

36

2-11 4059 Service Manual

38

User Status Messages

39

2-13 4059 Service Manual

40

Diagnostic Information 2-14

41

2-15 4059 Service Manual

42

User Error Messages

43

2-17 4059 Service Manual

44

Diagnostic Information 2-18

45

2-19 4059 Service Manual

46

2-21 4059 Service Manual

48

2-23 4059 Service Manual

50

Power-On Self Test (POST)

51

Symptom Tables

52

Diagnostic Information 2-26

53

2-27 4059 Service Manual

54

Service Checks

55

Charge Roll Service Check

56

Diagnostic Information 2-30

57

2-31 4059 Service Manual

58

Dead Machine Service Check

59

2-33 4059 Service Manual

60

Diagnostic Information 2-34

61

Duplex Option Service Check

62

Diagnostic Information 2-36

63

2-37 4059 Service Manual

64

Diagnostic Information 2-38

65

Rear Door is closed

65

2-39 4059 Service Manual

66

Diagnostic Information 2-40

67

2-41 4059 Service Manual

68

2-43 4059 Service Manual

70

2-45 4059 Service Manual

72

Erase Lamp Service Check

73

Fan Service Check

74

Fuser Service Check

75

2-49 4059 Service Manual

76

2-51 4059 Service Manual

78

2-53 4059 Service Manual

80

2-55 4059 Service Manual

82

Input Sensor Service Check

84

2-59 4059 Service Manual

86

Diagnostic Information 2-60

87

2-61 4059 Service Manual

88

Diagnostic Information 2-62

89

2-63 4059 Service Manual

90

Diagnostic Information 2-64

91

2-65 4059 Service Manual

92

2-67 4059 Service Manual

94

Diagnostic Information 2-68

95

2-69 4059 Service Manual

96

Diagnostic Information 2-70

97

2-71 4059 Service Manual

98

Diagnostic Information 2-72

99

Excessive Noise or Vibration

99

Main Drive Service Check

100

Operator Panel Service Check

101

2-75 4059 Service Manual

102

Options Service Check

103

2-77 4059 Service Manual

104

Output Expander Service Check

106

Diagnostic Information 2-80

107

4059-XXX

107

2-81 4059 Service Manual

108

Diagnostic Information 2-82

109

2-83 4059 Service Manual

110

2-85 4059 Service Manual

112

Paper Feed Service Check

113

2-87 4059 Service Manual

114

Parallel Port Service Check

116

Printhead Service Check

116

Diagnostic Information 2-90

117

Print Quality Service Check

118

2-93 4059 Service Manual

120

2-95 4059 Service Manual

122

2-97 4059 Service Manual

124

Diagnostic Information 2-98

125

2-99 4059 Service Manual

126

2-101 4059 Service Manual

128

Smart Cartridge Service Check

129

2-103 4059 Service Manual

130

Serial Port Service Check

131

Toner Sensor Service Check

131

Transfer Roll Service Check

132

Diagnostic Information 2-106

133

Exiting the Diagnostics Mode

134

Device Tests

135

Flash Test

136

Disabling Download Emulations

136

Duplex Tests

137

Duplex Sensor Test

138

Duplex Motor Test

138

Duplex Feed 1 Test

140

Duplex Feed 2 Test

140

Error Log

141

Hardware Tests

142

DRAM Memory Test

143

ROM Memory Test

143

Parallel Wrap Test

144

Serial Wrap Test

145

3-13 4059 Service Manual

146

Input Tray Tests

147

OutputBinTest-StandardBin

148

OutputBinFeedTest

148

Output Bin Sensor Test

149

Output Bin X Sensor Test

149

Base Sensor Test

150

Print Registration

151

Printer Setup

152

Setting Configuration ID

153

Restore EP Factory Defaults

154

Print Quality Test Pages

156

Printing Menu Settings Page

157

Autocompensator Operation

158

Operations

159

Fuser Operation

160

Paper Feed Jams

162

4-1 4059 Service Manual

164

Adjustment Procedures

165

Fuser Solenoid Adjustment

166

Gap Adjustment

166

Printhead Assembly Adjustment

167

4-5 4059 Service Manual

168

Screw Identification Table

170

Repair Information 4-8

171

4-9 4059 Service Manual

172

Repair Information 4-10

173

4-11 4059 Service Manual

174

Removal Procedures

175

4-13 4059 Service Manual

176

Repair Information 4-14

177

4-15 4059 Service Manual

178

Repair Information 4-16

179

4-17 4059 Service Manual

180

Center Pan Assembly

181

Controller Board

182

Developer Drive Assembly

183

Duplex Front Cover Assembly

184

Duplex Front Cover Door

184

Duplex Board

184

Duplex Motor

185

Engine Board

186

EP Frame Assembly

186

4-25 4059 Service Manual

188

Fuser Board

190

Fuser Cover

191

Fuser Detack Fingers

192

Fuser Detack Housing Assembly

192

Fuser Transfer Plate

193

Fuser Exit Flag Assembly

194

Fuser Exit Roll Assembly

195

Fuser Lamp

196

High Voltage Power Supply

197

Inner EMC Shield

198

4-37 4059 Service Manual

200

Interconnect Board Assembly

202

Repair Information 4-40

203

Left Side Frame

204

Repair Information 4-42

205

Low Voltage Power Supply

206

Main Drive Assembly

207

Main Drive Motor

208

4-47 4059 Service Manual

210

Operator Panel

211

4-49 4059 Service Manual

212

Outer EMC Shield

214

Paper Alignment Assembly

215

Paper Input Sensor

216

Paper Size Sensing Board

217

Pick Roll

217

Printhead

218

Redrive Assembly

219

Right Side Frame

220

Smart Cartridge Contacts

221

Toner Sensor

222

Transfer Roll Assembly

223

4-61 4059 Service Manual

224

5. Connector Locations

226

Connector Locations 5-2

227

5-5 4059 Service Manual

230

Connector Locations 5-6

231

5-7 4059 Service Manual

232

Connector Locations 5-8

233

Level 1 Engine Board

234

Level 2 Engine Board

235

Connector Locations 5-12

237

5-13 4059 Service Manual

238

Interconnect Board

239

5-15 4059 Service Manual

240

Envelope Option Board

242

Connector Locations 5-18

243

Duplex Option Board

244

Level 1 Duplex Option Board

245

Level 2 Duplex Option Board

246

Autoconnect - Top

246

Connector Locations 5-22

247

5-23 4059 Service Manual

248

Connector Locations 5-24

249

5-25 4059 Service Manual

250

6-2 4059 Service Manual

252

Assembly 1: Covers

254

Parts Catalog 7-3

255

7-4 4059 Service Manual

256

Parts Catalog 7-5

257

Assembly 2: Frame

258

Parts Catalog 7-7

259

Assembly 2: Frame (continued)

260

Parts Catalog 7-9

261

Assembly 3: Printhead

262

Parts Catalog 7-11

263

7-12 4059 Service Manual

264

Parts Catalog 7-13

265

7-14 4059 Service Manual

266

Parts Catalog 7-15

267

7-16 4059 Service Manual

268

Parts Catalog 7-17

269

7-18 4059 Service Manual

270

Parts Catalog 7-19

271

7-20 4059 Service Manual

272

Parts Catalog 7-21

273

Assembly 9: Main Drive

274

Parts Catalog 7-23

275

Assembly 10: Developer Drive

276

Parts Catalog 7-25

277

Assembly 11: Fuser

278

Parts Catalog 7-27

279

7-28 4059 Service Manual

280

Parts Catalog 7-29

281

7-30 4059 Service Manual

282

Parts Catalog 7-31

283

Assembly 12: Transfer

284

Parts Catalog 7-33

285

Assembly 13: Charging

286

Parts Catalog 7-35

287

Assembly 14: Electronics

288

Parts Catalog 7-37

289

7-38 4059 Service Manual

290

Parts Catalog 7-39

291

7-40 4059 Service Manual

292

Parts Catalog 7-41

293

7-42 4059 Service Manual

294

Parts Catalog 7-43

295

7-44 4059 Service Manual

296

Parts Catalog 7-45

297

7-46 4059 Service Manual

298

Parts Catalog 7-47

299

Assembly 15: 250 Sheet Tray

300

Parts Catalog 7-49

301

7-50 4059 Service Manual

302

Parts Catalog 7-51

303

Assembly 16: 500 Sheet Tray

304

Parts Catalog 7-53

305

7-54 4059 Service Manual

306

Parts Catalog 7-55

307

7-56 4059 Service Manual

308

Parts Catalog 7-57

309

7-58 4059 Service Manual

310

Parts Catalog 7-59

311

Assembly 18: Duplex

312

Parts Catalog 7-61

313

7-62 4059 Service Manual

314

Parts Catalog 7-63

315

7-64 4059 Service Manual

316

Parts Catalog 7-65

317

Assembly 19: Output Expander

318

Parts Catalog 7-67

319

7-68 4059 Service Manual

320

Parts Catalog 7-69

321

Assembly 20: Envelope Feeder

322

Parts Catalog 7-71

323

7-72 4059 Service Manual

324

Parts Catalog 7-73

325

7-74 4059 Service Manual

326

Parts Catalog 7-75

327

7-76 4059 Service Manual

328

Parts Catalog 7-77

329

7-78 4059 Service Manual

330

Parts Catalog 7-79

331

7-80 4059 Service Manual

332

Parts Catalog 7-81

333

7-82 4059 Service Manual

334

Parts Catalog 7-83

335

7-84 4059 Service Manual

336

Parts Catalog 7-85

337

7-86 4059 Service Manual

338

Parts Catalog 7-87

339

Assembly 24: Options

340

Parts Catalog 7-89

341

Assembly 25: Miscellaneous

342

Parts Catalog 7-91

343

I-3 4059 Service Manual

346

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