Lexmark 1000 User Manual

4096-00X1000 Color Jetprinter™1100 Color JetprinterLexmark and Lexmark with diamonddesign are trademarks of LexmarkInternational, Inc., registered in

x Service Manual4096-00X

General Information 1-14096-00X1. General InformationThe Lexmark 1000 Color JetprinterTMand 1100 Color Jetprinter arepersonal, near laser-quality inkj

1-2 Service Manual4096-00XAbbreviationsEOF End-of-FormESD Electrostatic DischargeFRU Field Replaceable UnitHVPS High Voltage Power SupplyLVPS Low Volt

Diagnostic Information 2-14096-00X2. Diagnostic InformationStartPower-On Self Test (POST) SequenceWhen you turn the printer on it performs a POST. Tur

2-2 Service Manual4096-00XSymptom TablesCarrier Transport ProblemsMaintenance Station ProblemsPaperFeedButtonProblemsSymptom Action• No carrier moveme

Diagnostic Information 2-34096-00XPaper Feed ProblemsPower ProblemsPrint Quality ProblemsSymptom Action• Fails to pick paper• Picks more than one shee

2-4 Service Manual4096-00XPOST Symptom TableSymptom ActionNo power andthe motors donot runGo to the “Power Service Check” on page 2-11.Paper feedgears

Diagnostic Information 2-54096-00XService ChecksCarrier Transport Service CheckFRU Action1 System Board Check the motor for binds, or loose motor pull

2-6 Service Manual4096-00XEnvelope Feed Service Check5 Home PositionSensorBe sure the carrier returns to the home positionafter turning the printer on

Diagnostic Information 2-74096-00XMaintenance Station Service CheckThe maintenance station has two functions:• Cleans the printhead nozzles during the

First Edition (May, 1998)The following paragraph does not apply to any country where such provisions areinconsistent with local law: LEXMARK INTERNATI

2-8 Service Manual4096-00XPaper Feed Service CheckIf your machine does not have paper jam problems, continue withthe service check. If your machine do

Diagnostic Information 2-94096-00X3DriveTrainAssemblyCheck for binds in the gear train and paper feedmechanism by removing the paper feed motor androt

2-10 Service Manual4096-00XPaper Path Service CheckExamine the machine for the following before you begin this servicecheck:• Check the entire paper p

Diagnostic Information 2-114096-00XPower Service CheckFRU Action1 Power Supply Disconnect N1 from the system board and checkthe following voltages on

2-12 Service Manual4096-00XPrint Quality Service CheckFRU / Function Action1 Print Cartridge Be sure the machine contains a good printcartridge.2Color

Diagnostic Information 2-134096-00X4 System BoardPrinthead CableRubber BackerExecute the “Clean Print Nozzle” in “Cartridges” ofthe Printer Control Pr

2-14 Service Manual4096-00X7 Carrier Transport Blurred print and voids can be caused by problemsin the carrier transport area. Check the following:• C

Diagnostic Aids 3-14096-00X3. Diagnostic AidsThere are no residence diagnostic aids associated with the 4096printers.

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Repair Information 4-14096-00X4. Repair InformationThis chapter explains how to make adjustments to the printer andhow to remove defective parts.Note:

iii4096-00XTable of ContentsNoticesandSafetyInformation...vGeneralInformation...1-1Power Co

4-2 Service Manual4096-00XAdjustmentsThe user is directed, in the Printer Control program, to perform thebidirectional alignment adjustments after rep

Repair Information 4-34096-00XCarrier Belt Removal1. Remove the front cover.2. Remove the retainer spring from the right side of the carrier rod.3. Sl

4-4 Service Manual4096-00XDrive Train Assembly Removal1. Remove the front cover.2. Remove the carrier frame.3. Remove the base assembly.4. Remove the

Repair Information 4-54096-00XFront Cover Removal1. Release the two hooks [A] in the illustration by using ascrewdriver.2. While pushing the left side

4-6 Service Manual4096-00XMid-Frame Assembly Removal1. Remove the front cover.2. Remove the carrier frame from the base assembly.3. Move the printhead

Repair Information 4-74096-00XSystem Board Removal1. Remove the front cover.2. Remove the carrier frame from the base assembly.3. Disconnect all cable

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Connector Locations 5-14096-00X5. Connector LocationsSystem Board ConnectorsN1 Power SupplyN2 Parallel PortN3 Printhead Cable 1N4 Printhead Cable 2N6

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Preventive Maintenance 6-14096-00X6. Preventive MaintenanceThis chapter contains the lubrication specifications. Follow theserecommendations to preven

iv Service Manual4096-00XSmall Feed Roll Assembly Removal ...4-6System Board Removal...4-7ConnectorL

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Parts Catalog 7-14096-00X7. Parts CatalogHow To Use This Parts Catalog• SIMILAR ASSEMBLIES: If two assemblies contain a majority ofidentical parts, th

7-2 Service Manual4096-00XAssembly 1: Covers

Parts Catalog 7-34096-00XAsm-IndexPartNumberUnits Description1 -1 11B5128 1 Cover, Access Asm, Star Wheels (002)-1 11B5129 1 Cover, Access Asm, Star W

7-4 Service Manual4096-00XAssembly 2: Paper Feed / Carrier Transport / Maintenance

Parts Catalog 7-54096-00XAsm-IndexPartNumberUnits Description2 -1 11B5130 1 Frame, Carrier-2 11B5142 1 Motor, Carrier Transport Assembly-3 11B5144 1 S

7-6 Service Manual4096-00XAssembly 3: Electronics

Parts Catalog 7-74096-00XAsm-IndexPartNumberUnits Description3 -1 11B5130 1 Frame, Carrier-2 11B5138 1 System Board with ROM (LV) (001, 002)-2 11B6044

7-8 Service Manual4096-00XAssembly 4: Carrier

Parts Catalog 7-94096-00XAsm-IndexPartNumberUnits Description4 -1 11B5131 1 Carrier Assembly, with CarrierHome Sensor-2 11B5132 1 Rod, Carrier Guide-3

Notices and Safety Information v4096-00XNotices and Safety InformationSafety Information• This product is designed, tested and approved to meet strict

7-10 Service Manual4096-00XAssembly 5: Sheet Feeder

Parts Catalog 7-114096-00XAsm-IndexPartNumberUnits Description5 -1 11B5130 1 Frame, Carrier-2 11B5125 1 Base, Sheet Feeder Asm andGarage Assembly (001

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Index I-14096-00XIndexAAbbreviations 1-2Adjustments 4-2Assemblies2 Carrier Transport 7-42 Maintenance Station 7-42 Paper Feed 7-43 Electronics 7-64 Ca

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ReaderCommentFormLexmark 1000 / 1100 Color Jetprinter(4096-00X)Service ManualU.S. - P/N 17Z0168, Japan - 17Z0169May, 1998You may use this form to comm

NO POSTAGENECESSARYIF MAILEDIN THEUNITED STATES—————————————————————————————————————————————————————Cut Along LinePOSTAGE WILL BE PAID BY ADDRESSEELEX

vi Service Manual4096-00XNorme di sicurezza• Ilprodotto è stato progettato, testato e approvato in conformità aseveri standard di sicurezza e per l’ut

Notices and Safety Information vii4096-00XPautas de Seguridad• Este producto se ha diseñado, verificado y aprobado paracumplir los más estrictos están

viii Service Manual4096-00XInformació de Seguretat• Aquest producte està dissenyat, comprovat i aprovat per tald'acomplir les estrictes normes de

Notices and Safety Information ix4096-00X